Mixing and Carbonating Units

ULTRAMIX is produced entirely from high quality AISI 304 stainless material and meets the food and beverage industry norms.

Basic Characteristics:
The amount of CO2 is fine adjusted and controlled by means of two proportional valves. An additional proportional valve controls automatically the amount of syrup needed for the particular product.

To regulate the working capacity of the unit from Min up to Max another proportional valve is used. The CO2 gr/l ratio is adjusted by using a single CO2 Flowmeter. The flow of the syrup with its high brix degree is measured with an according syrup Flowmeter. One last Flowmeter controls the flow of water and syrup for the mixing of the final product.

Vacuum Unit
The 20 - 25°C feed water gets deaerated using a two-stage cold spray deaeration under vacuum with addition of CO2 as a carrier gas.

Syrup Unit:
This unit is where the high brix degree syrup is stored prior to the mixing.

Mixing Unit:
The deaerated feed water and the high brix degree syrup are mixed in the desired ratio. A pump absorbs the deaerated feed water from the vacuum tank while another pump does the same with the syrup so that finally both of them flow into a mixing pipe.

Heat Exchanger Unit:
The just produced water-syrup mixture is cooled down to 7-8°C and readied for the carbonation.

Carbonation Unit:
The cooled down mixture is filled in the unit and by opening the carbonation valve the mixture is carbonated.

Final Product Unit:
After water, gas and syrup are mixed in the desired ratio and carbonated as needed the final product is stored in this unit prior to the filling procedure.